John Deere 500 Series 6101 Diesel Engines Component Technical Manual (CTM20)

TABLE OF CONTENTS

Group 01—GeneraI Information
Unified Inch Bolt and Cap Screw Torque
Values
Metric Bolt and Cap Screw Torque
Values
Engine Model Designation
Engine Nameplate Information
6101 Engine Application Chart
Basic 6101 Engine Specifications
Group 02—Fuels, Lubricants, and Coolant
Diesel Fuel
Lubricity of Diesel Fuels
Engine Break-ln Oil
Diesel Engine Oil
OILSCAN@ and COOLSCANTM
Alternative and Synthetic Lubricants
Grease
Engine Coolant Requirements
Recommended Engine Coolant
Engine Coolant Specifications
Replenishing Supplemental Coolant
Additives
Operating in Tropical Conditions
Flush and Service Cooling
Disposing of Coolant
System

Group 03—Engine Mounting
Engine Repair Stand
Safety Precautions
Install 500 Series Adapters on Repair
Stand
Engine Lifting Procedure
Clean Engine
Mount Engine on Repair Stand
Disconnect Turbocharger Oil Inlet Line

Group 04—Engine Rebuild Guide
6101 Engine Disassembly Sequence
Sealant Application Guidelines
6101 Engine Assembly Sequence
Group 05—Cylinder Head and Valves
Special or Essential Tools
Service Equipment and Tools
Other Material
Specifications
Torques
Disconnect Turbocharger Oil Inlet Line
Check and Adjust Valve Clearance
Measure Valve Lift
Remove Cylinder Head and Valves
Check Valve Height in Relation to
Cylinder Head
Disassemble and Inspect Rocker Arm
Shaft Assembly
Assemble Rocker Arm Shaft Assembly
Make Preliminary Valve Checks
Remove Valve Asser-nbly
Inspect Valve Springs
Inspect Spring Caps, Wear Caps and
Valve Rotators
Clean Valves
Measure Valves
Inspect and Clean Cylinder Head
Check Cylinder Head Combustion Face