Komatsu 95 SERIES Shop Manual

CONTENTS
SAFETY
FOREWORD
01 GENERAL
11 STRUCTURE AND FUNCTION
General structure
EXHAUST SYSTEM
A ENGINE BODY
LUBRICATION SYSTEM
FUEL SYSTEM
COOLING STSTEM
ELECTRICAL SYSTEM
12 TESTING AND ADJUSTING
Performance test
Run-in standard
Performance test criteria
Testing and adjusting data
Testing and adjusting tools list
Intake and exhaust system
Adiustinq valve clearance

Engine body
Measuring compression pressure
Fuel system
Adjusting fuel injection pressure (Cracking pressure)
Shim data for adjusting injection pressure
Testing and adjusting fuel injection timing
Table of injection pumps using plunger with stepped lead
Adjusting fuel injection rate
Governor adjustment standard
Troubleshooting
Method of using troubleshooting charts
Points on troubleshooting
S-l Starting performance is poor (Starting always takes time)
S-2 Engine does not start
S-3 Engine does not pick up smoothly (Follow-up is poor)
S-4 Engine stops during operations
S-5 Engine does not rotate smoothly
S-6 Engine lacks output (no power)
S-7 Exhaust gas is black (incomplete combustion)
S-8 Oil consumption is excessive (or exhaust gas is blue)

SEN0440