HYDRAULIC EXCAVATOR PC1800-6 Field Assembly Manual

MAIN MENU
COVER
CONTENTS
GENERAL
1. SPECIFICATIONS
2. POINTS REGARDING LOCAL ASSEMBLY
3. BOLT TIGHTENING TORQUE AND BOLT TIGHTENING
4. SEPARATE UNITS
TRANSPORTATION STYLE OF LOADING SHOVEL (WORK EQUIPMENT ONLY)
5. LIST OF PARTS SENT INDIVIDUALLY
6. ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE
7. KIT LAYOUT DIAGRAM
8. TOOLS AND EQUIPMENT TO BE USED
A. ASSEMBLY OF CHASSIS
A-1. ASSEMBLY OF TRUCK FRAME AND AXLE
A-2. TRAVEL MOTOR PIPING
A-3. IDLER CRUSHION CYLINDER PIPING
A-4. INSTALLATION OF TRAVEL MOTOR GUARD AND TRACK FRAME UNDER COVER
A-5. FILING SWING CIRCUIT WITH GREASE
A-6. ASSEMBLY OF TRAVEL
A-7. SWIVEL TRAVEL PIPING
A-8. SWING CIRCLE GREASE TUBE PIPNG
A-9. INSTALLNG OF LEFT AND RIGHT LADDERS
A-10. INSTALLATION OF LEFT CATWALK
A-11. INSTALLATION OF RIGHT CATWALK
A-12. INSTALLATION OF CATWALK, HANDRAIL BESIDE OPERATOR’S CAB
A-13.
A-14. INSTALLATION OF HANDRAIL FOR GETTING IN AND OUT OF OPERATOR’S CAB
A-15.
A-16. INSTALLATION OF HANDRAIL AT REAR OF OPERATOR’S CAB
A-17.
A-18. OPERATOR’S CAB FRONT FRAME, HANDRAIL
A-19. LEFT DECK HANDRAIL
A-20. RIGHT DECK HANDRAIL
A-21. INSTALLATION OF LADDER ON TOP OF HYDRAULIC TANK
A-22. INSTALLATION OF COUNTERWEIGHT
A-23. INSTALLATION OF COUNTERWEIGHT LADDER (LEFT AND RIGHT)
A-24. INSTALLATION OF HANDRAIL ON TOP OF FUEL TANK, COUNTERWEIGHT
A-25. INSTALLATION OF FUEL TANK VIBRATION STOPPER BRACKET
A-26. INSTALLATION OF GREASE REEL, HOSE, BRACKET
A-27. INSTALLATION OF LEFT CAB BASE ASSEMBLY
A-28. INSTALLATION OF OPERATOR’S CAB ASSEMBLY
A-29. INSTALLATION OF WIPER MOTOR COVER INSIDER OPERATR’S CAB
A-30. HANDRAIL ON BOOM FOOT AND LEFT PUMP
A-31. HANDRAIL ABOVE THE RH DOOR AND ABOVE THE HYDRAULIC OIL TANK
A-32. EMERGENCY STOP SWITCH, FUEL CUTTING
A-33A. HANDRAIL ABOVE THE RADIATOR (OPTIONAL)
A-33B. CONNECTION OF HYDRAULIC PIPING OPERATOR’S CAB ASSEMBLY
A-34. CONNECTION OF WINDOW WASHER HOSE OF OPERATOR/S CAB ASSEMBLY
A-35. CONNECTION OF AIR PIPING OF LEFT CAB ASSEMBLY
A-36. CONNECTION OF GREASE PIPING OPERATOR’S CAB ASSEMBLY
A-37. WIRE HARNESS (WASHER TANK, WORKING LAMP AND OPERATOR’S CAB BASE LIGHT)
A-38. AIR CONDITIONER HOSE, HARNESS AND PIPING
A-39. INSTALLATION OF COUNTERWEIGHT LAMP (OPERATION)
A-40. START ENGINE
A-41. FINAL TIGHENING OF SWING CIRCLE OF SWING CIRCLE MOUNTING BOLTS
ASSEMBLY OF POWER-ASSISTED LADDER
L-1 POWER-ASSISTED LADDER
C. PC1800 INSTALLATION OF BACKHOE WORK EQUIPMENT
C-1. INSTALLATION OF BOOM CYLINDER TO CHASSIS
C-2. INSTALLATION OF BOOM CYLINDER PIPING
C-3. BLEEDING AIR FROM BOOM CYLINDER
C-4. BOOM SUB-ASSEMBLY
C-5. INSTALLATION OF BOOM ASSEMBLY
C-6. INSTALLATION OF BOOM CYLINDER TOP PIN
C-7. CONNECTION OF ARM ASSEMBLY TO BOOM
C-8. INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS
C-9. INSTALLATION OF ARM CYLINDER PIN
C-10. BLEEDING AIR FROM ARM CYLINDER
C-11. INSTALLATION OF HYDRAULIC BETWEEN BOOM AND ARM
C-12. CONNECTION OF GREASE PIPING FOR BOOM
C-13. CONNECTION OF WIRING BETWEEN BOOM AND CHASSIS
C-14. INSTALLATION OF HOSES BETWEEN BOOM AND SHASSIS
C-15.
C-16. CONNECTION OF BUCKET ASSEMBLY TO ARM
C-17. INSTALLATION OF BUCKET LINK
C-18. BLEEDING AIR FROM BUCKET CYCLINDER
ASSEMBLY MANUAL FOR LOADING SHOVEL WORK EQUIPMENT
LS-1. INSTALLATION OF ARM CYLINDER TUBES AND HOSES
LS-2. INSTALLATION OF BUCKET HOSES
LS-3. INSTALLATION OF BOTTOM DUMP HOSES AND TUBES
LS-4. INSTALLATION OF PILOT SOLENOID VALVE
LS-5. INSTALLATION OF BOTTOM PRIORITY VALVE
LS-6. INSTALLATION OF ARM PILOT DRAIN CIRCUIT
LS-7. INSTALLATION OF CONTROL PARTS
LS-8. INSTALLATION OF HORN SWITCH
LS-9. CHANGE OF ARM PILOT PIPING
LS-10. REMOVAL OF BOOM FOOT HANDRAIL
LS-11. INSTALLATION OF ARM CYLINDER BOTTOM PARTS
LS-12. INSTALLATION OF ARM CYLINDER BOTTOM PARTS
LS-13. INSTALLATION OF BOOM CYLINDER PIPING
LS-14. INSTALLATION OF BOOM ASSEMBLY
LS-15. INSTALLATION OF BOOM CYLINDER HEAD PINS
LS-16. INSTALLATION OF GREASE FEED HOSE BETWEEN MACHINE BODY AND BOOM
LS-17. INSTALLATION OF BUCKET CYLINDER ASSEMBLY
LS-18. INSTALLATION OF ARM ASSEMBLY
LS-19. INSTALLATION OF ARM CYLINDER ASSEMBLY
LS-20. INSTALLATION OF HOSES BETWEEN BOOM AND ARM
LS-21. INSTALLATION OF BUCKET CYLINDER HOSES
LS-22. INSTALLATION OF GREASE FEED HOSE OF BUCKET CYLINDER
LS-23. INSTALLATION OF BUCKET ASSEMBLY
LS-24. INSTALLATION OF BOTTOM DUMP HOSE AND GREASE FEED HOSE BETWEEN ARM AND BUCKET
M. INSPECTION AND SERVICING PROCEDURES AFTER FINISHING ALL THE ASSEMBLY AND INSTALLATION WORKS
M-1. INSPECTING THE OIL LEVEL AND WATER LEVEL IN RESPECTIVE SECTIONS AND REFILLING THEM
SELECTION OF THE APPROPRIATE FUEL TYPE FITTING TO THE ATMOSPHERIC TEMPERATURE RANGE
M-2. FLUSHING OF HYDRAULIC CIRCUIT
M-3. RELEASING RESIDUAL PRESSURE FROM HYDRAULIC CIRCUIT