HYDRAULIC EXCAVATOR PC4000E-6 Assembly Manual

2 SAFETY
2.1 SAFETY INFORMATION
2.2 OVERVIEW
2.3 SOUND PRESSURE LEVEL IN THE OPERATOR’S CAB.
2.4 GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
2.5 PRECAUTION FOR MAINTENANCE
2.6 ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
2.7 SPECIAL SAFETY EQUIPMENT
2.8 ADDITIONAL SAFETY PRECAUTIONS
3 GENERAL
3.1 GENERAL
3.2 ASSEMBLY SITE REQUIREMENTS
3.3 GENERAL INSTALLATION PROCEDURES FOR HYDRAULIC HOSE LINES
4 ASSEMBLY SEQUENCE
4.1 ASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
4.2 ASSEMBLY SEQUENCE OF BACKHOE MACHINES
4.3 ASSEMBLY OF UNDERCARRIAGE
4.4 MOUNTING OF THE CABLE DRUM
4.5 MOUNTING OF THE CABLE GUIDE
4.6 MOUNTING SUPERSTRUCTURE PLATFORM ONTO UNDERCARRIAGE
4.7 MOUNTING OF THE MACHINERY HOUSE RAILINGS
4.8 MOUNTING MACHINERY HOUSE ONTO THE SUPERSTRUCTURE PLATFORM
4.9 MOUNTING OF THE HIGH VOLTAGE CABINET
4.10 MOUNTING OF BATTERY BOX AND HYDRAULIC ACCESS LADDER
4.11 PRE-ASSEMBLY OF FACE SHOVEL BOOM
4.12 PRE-ASSEMBLY OF BACKHOE BOOM
4.13 MOUNTING OF THE COUNTERWEIGHT
4.14 HIGH VOLTAGE INTERLOCK SAFETY SWITCHES
4.15 CONNECT HIGH VOLTAGE CABLES AND CONTROL CABLES ON MACHINES WITH CABLE DRUM
4.16 CONNECT HIGH VOLTAGE CABLES ON MACHINES WITH CABLE GUIDE
4.17 CONNECT THE POWER CABLES INSIDE THE HIGH VOLTAGE SWITCH CABINET
4.18 CONNECT THE AIR CONDITIONER HOSES TO THE HIGH VOLTAGE SWITCH CABINET
4.19 MOUNTING OF THE CAB BASE
4.20 ATTACHING THE CAB WITH SUPPORT FRAME TO THE CAB BASE
4.21 CONNECTING THE HIGH PRESSURE LINES OF THE MAIN PUMPS
4.22 ATTACHING THE HYDRAULIC OIL RESERVOIR
4.23 ATTACHING THE HYDRAULIC OIL COOLER
4.24 CONNECTING SWING GEAR HYDRAULIC LINES
4.25 CONNECTING THE LEAKAGE AND PRESSURE HOSES FROM VALVE BLOCK
4.26 CONNECTING THE HOSE LINES OF THE TRANSFER PUMP
4.27 CONNECTING HYDRAULIC LINES TO THE ROTARY JOINT
4.28 ATTACHING THE HANDRAILS, CATWALKS AND STEPS
4.29 CENTRAL REFILLING SYSTEM
4.30 CONNECTING THE GREASE LINES OF THE AUTOMATIC LUBRICATION SYSTEMS
4.31 PRE-CHECKS PRIOR TO INITIAL START UP
4.32 HIGH VOLTAGE INTERLOCK SYSTEM
4.33 CHECKING DIRECTION OF MOTOR ROTATION
4.34 CHECK AND ADJUST ALIGNMENT OF MAIN MOTOR
4.35 FILLING AND BLEEDING THE HYDRAULIC SYSTEM
4.36 ASSEMBLY FACE SHOVEL ATTACHMENT
4.37 BLEEDING HYDRAULIC CIRCUITS
4.38 ATTACHING FACE SHOVEL TO THE STICK
4.39 ASSEMBLY BACKHOE ATTACHMENT
4.40 BLEEDING HYDRAULIC CIRCUITS
4.41 ATTACHING BACKHOE BUCKET TO THE STICK
4.42 BLEEDING HYDRAULIC CIRCUITS OF THE TRAVEL MOTORS
5 FINAL CHECKS AND ADJUSTMENTS
5.0.1 COMMISSIONING CHECK LIST
5.0.2 ADJUSTMENT OF AUTOMATIC LUBRICATION SYSTEMS
5.0.3 MAIN PUMP ADJUSTMENT IN RELATION TO ALTITUDE AT THE MINE SITE
5.0.4 PRESSURE COMPENSATION OF SEALED COMPONENTS
5.1 PLACING THE FIRE DETECTION AND SUPPRESSION SYSTEM IN SERVICE
5.2 COMMISSIONING OF THE AIR CONDITIONING
5.3 PERFORM THE PM-CLINIC ACCORDING TO THE PM-CLINIC PROCEDURE MANUAL
5.4 HANDLING OF DOCUMENTATION AFTER ASSEMBLY AND COMMISSIONING
6 ORBCOMM INITIALIZATION
6.1 ORBCOMM TERMINAL ACTIVATION
6.2 WEBCARE BASIC INFORMATION FOR MACHINE REGISTRATION
7 DISASSEMBLY OF THE MACHINE
7.1 SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE
7.2 GROUNDING PROCEDURE OF THE HIGH VOLTAGE SYSTEM ON MACHINES WITH CABLE DRUM
7.3 GROUNDING PROCEDURE OF THE HIGH VOLTAGE SYSTEM ON MACHINES WITH CABLE GUIDE
7.4 DISASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
7.5 DISASSEMBLY SEQUENCE OF BACKHOE MACHINES
7.6 DISPOSAL OF WASTE MATERIAL