John Deere 544C Loader Technical Manual (TM1228)

TABLE OF CONTENTS

SECTION I—GENERAL INFORMATION
Group I—Cap Screw Torque Values
Group II—introduction and Safety Information
Group III—General Specifications
Group IV— Lubrication
SECTION OI—WHEELS
Group 0110—Powered Wheels and Fastenings
SECTION 02—AXLES AND SUSPENSION
SYSTEMS
Group 0200—Removal and Installation
Group 0210—Differentiai or Bevel Drive
Group 0225—1nput Drive Shafts and U-Joints
Group 0250—Axle Shafts, Bearings and Reduction Gears
Group 0260—Hydraulic System
SECTION 03—TRANSMlSSlON
Group 0300—RemovaI and Installation
Group 0315-—Controls
Group 0325—1nput Drive Shafts and U-Joints
Group 0350—Gears. Shafts, Bearings and Power Shift Clutch
Group 0360—Hydraulic System
SECTION 04—ENGlNE
Group 0400—Removal and Installation
Group 0401—Crankshaft and Main Bearings
Group 0402—Camshafl and Valve Actuating Means
Group 0403—Connecting Rods and Pistions
Group 0404—Cylinder Biock

SECTION
Group 0407—0iting System
Group 0408—Ventilating System
Group 0409—Cylinder Head and Valves
Group 0410—Exhaust Manifold
Group 041 a—Fuel Injection System
Group 041 a—intake Manifold
Group 0416—Turbocharger
Group 0417—Water Pump
Group 041 g—Oil Cooler
Group 0420—Fuel Filter
Group 0421—Fuel Transfer Pump
Group 0422—Starting Motor and Fastenings
Group 0433—Flywheel, Housing and Fastenings
SECTION 05—ENGINE AUXILIARY
SYSTEMS
Group 0505—Cold Weather Starting Aids
Group 0510—Cuoling Syslerns
Group 0515—Speed Controls
Group 0520—1ntake System
Group 0530—ExternaI Exhaust Systems
Group 0540—Mounting Frame
Group 0560—External Fuel Supply Systems
SECTION 06–TORQUE CONVERTER
Group 0651—Turbine, Gears, Shafts and Bearings

SECTION 09—STEERlNG SYSTEM
Group 0930—Emergency Steenng
Group 0960—Hydraulic System
SECTION IO—SERVICE BRAKES
Group 1011—Active Elements
Group 1015 Controls Linkage
Group 1060—Hydraulic System
SECTION II—PARKING-EMERGENCY
BRAKES
Group 1 1 11—Active Elements
Group 1 115—Controls Linkage
SECTION 16–ELECTRICAL SYSTEMS
Group 1671—Batteries, Support and Cables
Group 1672—Alternator, Regulator and Charging
System Wiring
Group 1673—Lighting System
Group 1674—Wiring Harness and Switches
Group 1675—System Controls
Group 1676—1nstruments and Indicators
SECTION 17—FRAME, CHASSIS, OR
SUPPORTING STRUCTURE
Group 1740—Frame Installation
Group 1746—Frame Bottom Guards
Group 1749—Chassis Weights
SECTION 18-—OPERATOR’S STATION
Group 1800—Removal and Installation
Group 1810—0perator Enclosure
SECTION 20–SAFETY, CONVENIENCE
AND MISCELLANEOUS
Group 2002—Mirror
Group 2004—Horn and Warning Devices
Group 2006—Cigar Lighter
SECTION 21–MAIN HYDRAULIC
SYSTEM
Group 2160—Hydraulic System
SECTION 31—LOADER
Group GI 02—Buckets
Group 3115—ControIs Linkage
Group 3140—Frames
Group 3160—HydrauEic System
SECTION 33–BACKHOE
Group 3300—Removal and Installation
Group 3301—Blades, Teeth and Shanks
Group 3302—Buckets
Group 3315—Controls Linkage
Group 3340—Frames
Group 3360—Hydraulic System
SECTION 90 – SYSTEM TESTING
Group 9005—General Information—Seven Basic
Steps of Diagnosis and Testing
Group 9010—Engine
Group 9015—Electrical System
Group 9020—Power Train
Group 9025—Hydraulic System
Group 9031—Heating änd Air Conditioning