HYDRAULIC EXCAVATOR PC600-6 PC600LC-6 Shop Manual

COVER PAGE

CONTENTS

LIST OF REVISED PAGES

01 GENERAL
SPECIFICATIONS
WEIGHT TABLE
FUEL, COOLANT AND LUBRICANTS
10 STRUCTURE AND FUNCTION
PARTS RELATED TO ENGINE
PTO
RADIATOR, OIL COOLER
POWER TRAIN
FINAL DRIVE
SWING CIRCLE
SWING MACHINERY
TRACK FRAME, RECOIL SPRING
TRACK SHOE
HYDRAULIC PIPING DRAWING
HYDRAULIC TANK, HYDRAULIC FILTER
HYDRAULIC PUMP (PISTON PUMP)
LINE OIL FILTER
CONTROL VALVE
SWING MOTOR
CENTRAL SWIVEL JOINT
TRAVEL MOTOR
VALVE CONTROL
WORK EQUIPMENT – SWING PPC VALVE
TRAVEL PPC VALVE
SERVICE PPC VALVE
PPC SAFETY LOCK VALVE
PPC ACCUMULATOR
PPC SHUTTLE VALVE
SOLENOID VALVE
BOOM HOLDING VALVE
BOOM LOWER REGENERATION VALVE
AIR CONDITIONER
ACTUAL ELECTRIC WIRING DIAGRAM
ENGINE CONTROL
MACHINE CONTROL SYSTEM
20 TESTING AND ADJUSTING
STANDARD VALUE TABLE FOR ENGING
TESTING AND ADJUSTING
TROUBLESHOOTING
TROUBLESHOOTING OF COMMUNICATION ABNORMALITY SYSTEM (n MODE)
TROUBLESHOOTING OF CUMMUNICATION ABNORMALITY SYSTEM (N MODE)
TROUBLESHOOTING OF ENGINE THROTTLE & PUMP CONTROLLER (GOVERNOR CONTROL SYSTEM0, ENGING CONTROL SYSTEM (E MODE)
TROUBLESHOOTING OF ENGINE CONTROLLER SYSTEM (E MODE)
TROUBLESHOOTING OF ENGINE THROTTLE & PUMP CONTROL SYSTEM) (C MODE)
TROUBLESHOOTING OF PUMP CONTROLLER SYSTEM (C MODE)
TROUBLESHOOTING OF ENGINE THROTTLE & PUMP CONTROLLER (INPUT SIGNAL SYSTEM) (F MODE)
TROUBLESHOOTING OF PUMP CONTROLLER (INPUT SIGNAL SYSTEM) (F MODE)
TROUBLESHOOTING OF HYDRAULIC MECHANICAL SYSTEM (H MODE)
TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
30 DISASSEMBLY AND ASSEMBLY
METHOD OF USING MANUAL
PRECAUTIONS WHEN CARRYING OUT OPERATION
SPECIAL TOOL LIST
SKETCHES OF SPECIAL TOOLS
REMOVAL OF RADIATOR, HYDRAULIC COOLER ASSEMBLY
REMOVAL OF FUEL SUPPLY PUMP ASSEMBLY
INSTALLATION OF FUEL SUPPLY PUMP ASSEMBLY
REMOVAL OF FUEL INJECTOR ASSEMBLY
INSTALLATION OF FUEL INJECTOR ASSEMBLY
REMOVAL OF NOZZLE TIP
INSTALLATION OF NOZZLE TIP
REMOVAL OF ENGINE FRONT SEAL
INSTALLATION OF ENGINE FRONT SEAL
REMOVAL OF ENGINE REAR SEAL
INSTALLATION OF ENGINE REAR SEAL
REMOVAL OF CYLINDER HEAD ASSEMBLY
INSTALLATION OF CYLINDER HEAD ASSEMBLY
REMOVAL OF RADIATOR, HYDRAULIC COOLER ASSEMBLY
INSTALLATION OF RADIATOR, HYDRUALIC COOLER ASSEMBLY
REMOVAL OF RADIATOR, HYDRAULIC COOLER ASSEMBLY
INSTALLATION OF RADIATOR, HYDRAULIC COOLER ASSEMBLY
REMOVAL OF ENGINE, PTO, HYDRAULIC PUMP ASSEMBLY
INSTALLATION OF ENGINE, PTO, HYDRAULIC PUMP ASSEMBLY
REMOVAL OF ENGINE, PTO, HYDRAULIC PUMP ASSEMBLY
INSTALLATION OF ENGINE, PTO, HYDRAULIC PUMP ASSEMBLY
REMOVAL OF PTO ASSEMBLY
INSTALLATION OF ENGINE, PTO, HYDRAULIC PUMP ASSEMBLY
DISASSEMBLY OF PTO ASSEMBLY
ASSEMBLY OF PTO ASSEMBLY
REMOVAL OF FUEL TANK ASSEMBLY
INSTALLATION OF FUEL TANK
REMOVAL OF FUEL TANK ASSEMBLY
INSTALLATION OF FUEL TANK
DISASSEMBLY OF FINAL DRIVE ASSEMBLY
ASSEMBLY OF FINAL DRIVE ASSEMBLY
REMOVAL OF REVOLVING FRAME ASSEMBLY
INSTALLATION OF REVOLVING FRAME ASSEMBLY
REMOVAL OF SWING MOTOR ASSEMBLY
INSTALLATION OF SWING MOTOR ASSEMBLY
DISASSEMBLY OF SWING MOTOR ASSEMBLY
ASSEMBLY OF SWING MOTOR ASSEMBLY
REMOVAL OF SWING MACHINERY ASSEMBLY
INSTALLATION OF SWING MACHINERY ASSEMBLY
DISASSEMBLY OF SWING MACHINERY ASSEMBLY
ASSEMBLY OF SWING MACHINERY ASSEMBLY
REMOVAL OF SWING CIRCLE ASSEMBLY
INSTALLATION OF SWING CIRCLE ASSEMBLY
REMOVAL OF TRACK SHOE ASSEMBLY
INSTALLATION OF TRACK SHOE ASSEMBLY
DISASSEMBLY OF ONE LINK IN FIELD
ASSEMBLY OF ONE LINK IN FIELD
REMOVAL OF IDLER, RECOIL SPRING ASSEMBLY
INSTALLATION OF IDLER, RECOIL SPRING ASSEMBLY
DISASSEMBLY OF IDLER ASSEMBLY
ASSEMBLY OF IDLER ASSEMBLY
DISASSEMBLY OF RECOIL SPRING ASSEMBLY
ASSEMBLY OF RECOIL SPRING ASSEMBLY
REMOVAL OF TRACK ROLLER ASSEMBLY
INSTALLATION OF TRACK ROLLER ASSEMBLY
DISASSEMBLY OF TRACK ROLLER ASSEMBLY
ASSEMBLY OF TRACK ROLLER ASSEMBLY
REMOVAL OF CARRIER ROLLER ASSEMBLY
INSTALLATION OF CARRIER ROLLER ASSEMBLY
DISASSEMBLY OF CARRIER ROLLER ASSEMBLY
ASSEMBLY OF CARRIER ROLLER ASSEMBLY
REMOVAL OF HYDRAULIC TANK ASSEMBLY
INSTALLATION OF HYDRAULIC TANK ASSEMBLY
DISASSEMBLY OF MAIN RELIEF VALVE ASSEMBLY
ASSEMBLY OF MAIN RELIEF VALVE ASSEMBLY
REMOVAL OF MAIN CONTROL VALVE, SOLENOID VALVE ASSEMBLY
INSTALLATION OF MAIN CONTROL VALVE, SOLENOID VALVE ASSEMBLY
DISASSEMBLY OF MAIN CONTROL VALVE ASSEMBLY
ASSEMBLY OF MAIN CONTROL VALVE ASSEMBLY
REMOVAL OF NO. 1 AND NO. 2 PUMP ASSEMBLY
INSTALLATION OF NO. 1 AND NO. 2 PUMP ASSEMBLY
DISASSEMBLY OF HYDRAULIC PUMP ASSEMBLY
ASSEMBLY OF HYDRAULIC PUMP ASSEMBLY
REMOVAL OF CONTROL, PTO LUBRICATION PUMP ASSEMBLY
INSTALLATION OF CONTROL, PTO LUBRICATION PUMP ASSEMBLY
REMOVAL OF CENTER SWIVEL JOINT ASSEMBLY
INSTALLATION OF CENTER SWIVEL JOINT ASSEMBLY
DISASSEMBLY OF CENTER SWIVEL JOING ASSEMBLY
ASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY
DISASSEMBLY OF WORK EQUIPMENT PPC VALVE ASSEMBLY
ASSEMBLY OF WORK EQUIPMENT PPC VALVE ASSEMBLY
DISASSEMBLY OF TRAVEL PPC VALVE ASSEMBLY
ASSEMBLY OF TRAVEL PPC VALVE ASSEMBLY
REMOVAL OF BUCKET CYLINDER ASSEMBLY
INSTALLATION OF BUCKET CYLINDER ASSEMBLY
REMOVAL OF ARM CYLINDER ASSEMBLY
INSTALLATION OF ARM CYLINDER ASSEMBLY
REMOVAL OF BOOM CYLINDER ASSEMBLY
INSTALLATION OF BOOM CYLINDER ASSEMBLY
DISASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
REMOVAL OF BUCKET ASSEMBLY
INSTALLATION OF BUCKET ASSEMBLY
REMOVAL OF ARM ASSEMBLY
INSTALLATION OF ARM ASSEMBLY
REMOVAL OF BOOM ASSEMBLY
INSTALLATION OF BOOM ASSEMBLY
REMOVAL OF OPERATOR’S CAB ASSEMBLY
INSTALLATION OF OPERATOR’S CAB ASSEMBLY
REMOVAL OF COUNTERWEIGHT ASSEMBLY
INSTALLATION OF COUNTERWEIGHT ASSEMBLY
40 MAINTENANCE STANDARD
ENGINE MOUNT
PTO
SWING MACHINERY
SWING CIRCLE
FINAL DRIVE
TRACK FRAME AND RECOIL SPRING
IDLER
CARRIER ROLLER
TRACK ROLLER
TRACK SHOE
HYDRAULIC PUMP
CONTROL AND PTO LUBRICATION PUMP
CONTROL VALVE
SWING MOTOR
TRAVEL MOTOR
WORK EQUIPMENT – SWING PPC VALVE
TRAVEL PPC VALVE
SERVICE PPC VALVE
SOLENOID VALVE
CENTER SWIVEL JOINT
BOOM HOLDING VALVE
BOOM LOWER REGENERATION VALVE
HYDRAULIC CYLINDER
WORK EQUIPMENT
DIMENSIONS OF WORK EQUIPMENT
90 OTHERS
HYDRAULIC CIRCUIT DIAGRAM (2/2)
HYDRAULIC CIRCUIT DIAGRAM (1/2)
HYDRAULIC CIRCUIT DIAGRAM (2/2)
ELECTRIC CIRCUIT DIAGRAM (1/3)
ELECTRIC CIRCUIT DIAGRAM (2/3)
ELECTRIC CIRCUIT DIAGRAM (3/3)
ELECTRIC CIRCUIT DIAGRAM (1/4)
ELECTRIC CIRCUIT DIAGRAM (2/4)
ELECTRIC CIRCUIT DIAGRAM (3/4)
ELECTRIC CIRCUIT DIAGRAM (4/4)