HYDRAULIC EXCAVATOR PC700LC-11 Field Assembly Manual

COVER
FOREWORD
CONTENTS
SPECIFICATIONS
PRECAUTIONS FOR FIELD ASSEMBLY
DISPOSAL OF REMOVED PARTS
ASSEMBLING PROCEDURES, APPLICABLE EQUIPMENT AND SCHEDULE
KIT LAYOUT DIAGRAM
FLOW OF FIELD ASSEMBLY
TRANSPORTATION
LIST OF TOOLS FOR FIELD ASSEMBLING
TIGHTENING TORQUE
COATING MATERIALS
SELECTION OF WIRE ROPES USED FOR ASSEMBLY
SELECTION OF NYLON SLINGS USED FOR ASSEMBLY
A. Assembly of Chassis
A-1 Installation of Left and Right Track Frames
A-2 Installation of Travel Pipe
A-3 Installation of Operator Cab’s Door Stopper and Striker
A-4 Installation of Radiator Cover
A-5 Installation of Rearview Mirror
A-6 Installation of Handrail
A-7 Installation of Step
A-8 Installation of Left Side Step
A-9 Sticking Sheet to Counterweight
A-10 Installation of Rearview Camera and Komvision Camera (Option)
A-11 Installation of Counterweight
A-12 IInstallation of Step Light
A-13 Installation of Travel Piping Cover
A-14 Testing Track Shoe Tension
B. Assembling of Work Equipment
B-1 Assembly of Arm Cylinder
B-2 Connection of Arm Cylinder Hoses
B-3 Installation of Boom Cylinder
B-4 Installation of Boom Cylinder Hoses
B-5 Installation of Boom Foot Dust Seal
B-6 Installation of Boom Assembly
B-7 Installation of Hoses from Chassis Along Top of Boom
B-8 Connection of Boom Cylinder Head
B-9 Installation of Arm Assembly
B-10 Installation of Bucket Cylinder Hoses between Boom and Bucket Cylinder
B-11 Installation of Bucket
B-12 Connection of Work Equipment Grease Piping
B-13 Connection of Work Equipment Wiring
B-14 Greasing after Assembling Work Equipment
B-15 Bleeding Air from Work Equipment Circuit
B-16 Releasing Remaining Pressure from Hydraulic Circuit
M. Procedure for Inspection and Maintenance after Completion of Assembly
M-1 Replacement of Return Filter (Standard Filter to Flushing Filter)
M-2 Flushing of Hydraulic Circuit
M-3 Replacement of Return Filter (Flushing Filter to Standard Filter)
M-4 Bleeding Air from Work Equipment Circuit
M-5 Check of Oil/Coolant Level at Each Part
M-6 Inspection of Oil Level in Hydraulic Tank and Refill
M-7 Parts to be Touched up After Field Assembly
M-8 Confirmation of Failure
M-9 ADJUST KomVision Camera angle (KomVision Spec.) (Camera calibration and 12 m visibility check)
Mounting bolt torque check sheet
Field Assembly Inspection Report (Backhoe)