HYDRAULIC EXCAVATOR PC3400-11M0 Field Assembly Manual

COVER
1 FOREWORD
1.1 Foreword
1.2 Precautions for field assembly
1.3 Disposal of removed parts
2 SAFETY
2.1 Safety information
2.2 Overview
2.3 Sound pressure and vibration levels in the operator’s cab.
2.4 General precautions common to operation on the excavator
2.5 Precaution for maintenance
2.6 Additional safety information for troubleshooting and adjustments
2.7 Special safety equipment
2.8 Additional safety precautions for assembly
3 GENERAL
3.1 General
3.2 Assembly site requirements
3.3 Standard application torque chart
3.4 Special Tightening Torques
3.5 Torque for flange Joints
3.6 Tightening Torque for hydraulic hose connecting nut
3.7 General installation procedures for hydraulic hose lines
3.8 General installation instructions for attachment pins
3.9 Transportation Postures
4 ASSEMBLY SEQUENCE
4.1 ASSEMBLE SEQUENCE OF BACKHOE (BH) SPEC
4.2 ASSEMBLE SEQUENCE OF FRONT SHOVEL (FS) SPEC
4.3 Assemble the undercarriage (center body, track frames)
4.4 Assemble the main valve block assembly (IF NOT EQUIPPED)
4.5 Assemble the floating valve block assembly (for FRONT SHOVEL (FS))
4.6 Assemble the superstructure platform
4.7 Assemble the machine house assembly
4.8 Assemble the L.H. platform
4.9 Assemble hydraulically operated stairway
4.10 Assemble the machine house L.H. platform
4.11 Assemble the cab base
4.12 Assemble the operator’s cab
4.13 Assemble the fuel tank top platform
4.14 Assemble the lubrication pump station
4.15 Assemble the hydraulic oil tank
4.16 Assemble the superstructure floor frame
4.17 Assemble the machine house R.H. platform
4.18 Assemble the hydraulic oil tank R.H. platform
4.19 Assemble the emergency escape ladder at the machine house
4.20 Assemble the oil cooler assembly
4.21 Pre-assemble for backhoe (BH) BOOM
4.22 Pre-assembly of front shovel boom
4.23 Assemble the counterweight
4.24 Pre-checks before engine start
4.25 Assembly backhoe attachment
4.26 Assembly front shovel attachment
4.27 Bleed hydraulic circuits
5 DISASSEMBLY OF THE EXCAVATOR
5.1 Disassembly sequence of backhoe excavators
5.2 Disassembly sequence of front shovel
5.3 Safety precautions for disassembling the excavator
6 FINAL CHECKS AND ADJUSTMENTS
6.1 Commissioning check list
6.2 Adjustment of automatic lubrication systems
6.3 Charging air conditioner with refrigerant
6.4 Perform the PM – Clinic commissioning procedure according to the PM – Clinic manual
6.5 Handling of documentation after assembly and commissioning
7 ORBCOMM INITIALIZATION
7.1 PC configuration tool for KOMTRAX Plus / ORBCOMM
7.2 Method of camera calibration for KomVision