HYDRAULIC EXCAVATOR PC900LC-11 Field Assembly Manual

Cover
FOREWORD
CONTENTS
SAFETY INFORMATION
SAFETY NOTICE FOR OPERATION
PRECAUTIONS TO PREVENT FIRE
ACTIONS IF FIRE OCCURS
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS
PRECAUTIONS FOR DEF
STORE AdBlue/DEF
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS
PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT
HANDLING OF TIE-OFF ANCHOR POINTS
BE CAREFUL NOT TO HIT BUCKET WHEN RETRACTING WORK EQUIPMENT
SPECIFICATIONS
PRECAUTIONS FOR FIELD ASSEMBLY
DISPOSAL OF REMOVED PARTS
ASSEMBLY PROCEDURE, FACILITY USED, AND SCHEDULE
KIT LAYOUT DIAGRAM
FLOW OF MAIN FIELD ASSEMBLY
TRANSPORTATION PACKING STYLE
FIELD ASSEMBLY TOOLS LIST
TIGHTENING TORQUE
COATING MATERIALS
SELECTION OF WIRE ROPES USED FOR ASSEMBLY
SELECTION OF NYLON SLINGS USED FOR ASSEMBLY
A. ASSEMBLY OF CHASSIS
A-1 Replacement of return filter (Standard -> Flushing)
A-2 Installation of R.H. and L.H. track frames
A-3 Installation of travel piping
A-4 Installation of step
A-5 Sticking revolving frame sheets
A-6 Installation of L.H. side step
A-7 Installation of R.H. side step
A-8 Installation of handrail
A-9 Installation of R.H. rearview mirror
A-10 Installation of L.H. rearview mirror
A-11 Installation of R.H. side step
A-12 Installation of swivel travel piping
A-13 Sticking counterweight sheets
A-14 Assembly procedure of KomVision camera
A-15 Installation of counterweight revolving lamp (if equipped)
A-16 Installation of counterweight rear lamp
A-17 Installation of counterweight
A-18 Installation of cab top step lamp
A-19 Installation of cab revolving lamp (if equipped)
A-20 Bleed air from hydraulic pump
A-21 Bleed air from travel motor
A-22 Installation of travel piping covers
A-23 Installation of track frame undercovers
A-24 Installation of travel motor guards
A-25 Adjustment of track tension
A-26 Installation of fire extinguisher (if equipped)
A-27 Installation of transportation jigs (muffler)
B. Assembly of work equipment
B-1 Release pressure remaining in hydraulic circuit
B-2 Installation of boom cylinder to revolving frame
B-3 Installation of boom cylinder hoses
B-4 Bleed air from cylinder
B-5 Installation of dust seal to boom foot
B-6 Installation of boom assembly
B-7 Installation of boom hoses (between machine and boom)
B-8 Installation of boom cylinder
B-9 Installation of arm assembly
B-10 Installation of hoses between boom and bucket cylinder
B-11 Installation of bucket assembly
B-12 Clearance standard for installation of work equipment
B-13 Installation of work equipment grease piping
B-14 Installation of work equipment lamp wiring
B-15 Greasing after assembling work equipment
Ｄ. Installation of counterweight remover (Optional)
D-1 Sticking counterweight sheets (Machine with optional remover)
D-2 Sticking revolving frame sheets
D-3 Installation of counterweight remover
D-4 Greasing
D-5 Installation of counterweight
D-6 Assembly procedure of KomVision camera
M. Testing and maintenance procedures after completing assembly
M-1 Check hydraulic tank oil level and add oil
M-2 Flushing of hydraulic circuit
M-3 Replacement of return filter (Flushing -> Standard)
M-4 Check of oil and coolant levels at each section
M-5 Places to touch up after field assembly
M-6 Setting of KomVision (Camera calibration)
M-7 Inspection method of 12 m visibility (KomVision)
M-8 Check display of failure code
M-9 Installation of fuel tank oil filler lock
Field assembly inspection check sheet